NCHRP Project 9-22

Project Overview

RESEARCH PROBLEM STATEMENT
Project 9-22, Fiscal Year 2000

In the 1990s, the Federal Highway Administration (FHWA) and the American Association of State Highway and Transportation Officials (AASHTO) sponsored a series of research projects to develop a Performance Related Specification (PRS) for Hot Mix Asphalt (HMA). In February 2000, the WesTrack project (conducted since October 1994 through FHWA contract DTFH61-94-C-00004 and NCHRP Project 9-20) delivered an HMA PRS in the form of an alpha-tested version of a computer program incorporating advanced performance-prediction models for HMA and a guide specification.

The alpha version of the HMA PRS includes two application levels. Level I is based on material and construction properties (e.g., asphalt content; gradation; field-mixed, laboratory-compacted volumetrics; in-place air voids; and ride quality) currently obtained by public agencies for use in materials-and-method, end-result, and QC/QA types of specifications. Direct regression equations relating these properties to pavement performance (specifically, permanent deformation and fatigue cracking) exhibited in the WesTrack experiment are the primary basis for calculation of pay factors in the Level I HMA PRS. The Level II HMA PRS uses a more sophisticated, mechanistic-empirical analysis of the results of laboratory performance tests as well as the WesTrack property-performance relationships to determine pay factors. Regardless of whether the Level I or Level II performance model is used, the HMA PRS calculates pay factors by comparing the life-cycle cost of the as-designed and as-built projects. This is a significant improvement over current specifications as the HMA PRS provides tools for objective calculation of equitable, consistent pay factors.

The initial step in the implementation of this HMA PRS into routine practice by state highway agencies will be to evaluate and refine it by application on a series of trial projects, first in parallel with the customary agency specification and then in place of that specification. These trial projects will introduce the HMA PRS to the industry and provide benchmarks for judging the impact of its adoption on the state highway agencies and the highway contracting industry.

Of necessity, the performance models in the HMA PRS are grounded in the results of the WesTrack experiment. This experiment measured the effect on pavement performance of deviations in material and construction properties from design values for a single climate and a limited number of aggregates and asphalt binders. A second step in the implementation of the HMA PRS is to broaden the calibration of the performance models using new and existing data from accelerated pavement tests and full-scale field projects representing the range of material types, climate, and project characteristics found in the United States.

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OBJECTIVES

The objectives of this project are to (1) evaluate and refine the HMA PRS and supporting software developed through the WesTrack project in a series of field trials, (2) calibrate and validate the Level I and II performance models, and (3) develop a training course curriculum and materials to assist the implementation of the HMA PRS and software by state highway agencies.

Accomplishing these objectives will require the following tasks:

Phase I

Task 1. The project team will plan and conduct a comprehensive beta test program for the HMA PRS software prior to its use on trial projects in Tasks 2 and 7. The team will recruit participants for the beta test program from state highway agencies, paving contractors, and interested consulting firms. In addition, the team will analyze the results of the beta test and submit, within 6 months of the effective date of the contract, a revised release 1.1 of the HMA PRS software that incorporates changes to its technical content, programming, or both, required to correct problems or enhance the applicability and practicality of the PRS in routine pavement construction projects.

Task 2.
Plan and conduct an evaluation of the Level I and Level II HMA PRS on a minimum of five, 25,000-ton or larger field projects in at least three geographically diverse states. Arrange with the participating state highway agencies to apply the HMA PRS side by side with the agency specification used to formally bid and construct the project. Assist the agencies to integrate relevant data from their pavement management systems, materials databases, and maintenance and rehabilitation strategies (e.g., decision trees) into the trial specification and HMA PRS used for the evaluation. Conduct sampling and testing necessary to evaluate the Level I and Level II PRS. Insofar as possible, collect sufficient additional materials from all projects for use in Task 8 to calibrate and validate the performance models in the PRS.

Note: The FHWA is going to make its mobile asphalt laboratory available to the research agency to assist in obtaining and testing material samples from some of the field projects.

Note: The HMA PRS will be used in Task 2 only as a "shadow specification" and will not affect pay adjustments on the projects.

Task 3. Prepare a detailed, statistically based experiment design for the calibration and validation in Task 8 of the Level I and Level II performance models incorporated in the HMA PRS software. In the experiment design, identify materials and performance data collected from specific accelerated laboratory testing, accelerated pavement testing (APT), and full-scale field pavement sections that represent the range of climate, material types, and project characteristics found throughout the United States.

Note: Insofar as possible, the research agency will make use of existing calibration and validation data; it will also coordinate selection of APT, field projects, and data collection with other relevant studies, in particular the calibration and validation of material characterization and performance models in NCHRP Projects 1-37A and 9-19.

Task 4. Submit, within 18 months after the effective date of the contract, an interim report that presents (1) any changes to the HMA PRS and software identified in Task 2 to correct problems or enhance the applicability and practicality of the HMA PRS in routine pavement construction projects and (2) the detailed experiment design for Phase III prepared in Task 3. The research agency will meet with the NCHRP approximately 1 month later to obtain approval to proceed with Phase II.

Phase II

Task 5. Prepare a revised HMA PRS and software release 1.2 incorporating the specific changes to the technical content and programming approved by NCHRP in Phase I.

Task 6. Develop a 2- to 3-day National Highway Institute-type training course on the HMA PRS and present it to the state highway agencies and paving contractors participating in Task 7. In addition to the classroom course work, establish and deploy a "help team" to provide assistance to agencies, material suppliers, and contractors implementing the HMA PRS on construction projects included in Task 7.

Task 7. Plan and conduct a trial evaluation of the HMA PRS and software on a minimum of five field projects in at least three geographically diverse states. Assist the participating state highway agencies and paving contractors to formally bid and construct each project with the HMA PRS and software in lieu of the current specification of the state highway agency.

Note: Application of pay adjustments based on the HMA PRS will be made on the trial projects at the discretion of the participating state highway agencies.

Task 8. Conduct concurrently with Task 7 the experimental plan for calibration and validation of the PRS performance models approved in Phase I.

Task 9. Based on the results of Tasks 7 and 8, submit, within 35 months of the effective date of the contract, an interim report that identifies specific changes recommended to the performance models, HMA PRS, and software to correct problems or enhance the applicability and practicality of the PRS in routine pavement construction projects. The research agency will be required to meet with the NCHRP approximately 2 weeks later to obtain approval to incorporate the recommended changes in the Task 10 deliverables.

Task 10. Prepare a final report that summarizes findings, draws conclusions, and documents the results of Phase II including (1) the calibrated and validated Level I and II performance models, (2) a revised HMA PRS and software release 1.3 incorporating the calibrated and validated models, and (3) an updated NHI-type training course curriculum with supporting audiovisual media and student's and teacher's training manuals.

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PROJECT TEAM

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PROJECT TIMELINE

TASK START DATE COMPLETION DATE DURATION (months)
0 – Amplified Research Plan October 3, 2000 October 18, 2000 ˝
1–Beta Test and V1.1 Release

October 18, 2000

March 31, 2001

2–Shadow Specification

April 1, 2001

December 31, 2001

9

3–Develop Calibration/Validation Plan

November 1, 2001

January 31, 2002

3

4–Interim Report

January 1, 2002

March 31, 2002

3

5–Version 1.2 Release

May 1, 2002

July 31, 2002

3

6–Develop NHI Training Course

May 1, 2002

October 31, 2002

6

7–Implement PRS with Pay Adjustment

July 1, 2002

March 31, 2003

9

8–Conduct Calibration and Validation

May 1, 2002

August 31, 2003

16

9–Summary Report for Tasks 7 and 8

October1, 2002

December 31, 2002

3

10-Final Report September 15, 2003 January 2, 2004



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